AIChE CCPSC : CCPS Process Safety Professional Certification

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AIChE CCPS Process Safety Professional Certification Sample Questions:

1. A 3000 gallon, stainless steel, insulated vessel rated for 30 psig is equipped with a rupture disc set for 30 psig for emergency relief. Assuming each of the following scenarios has been deemed possible, which would require the smallest sized relief?

A) A pool fire from the leak of a common solvent beneath the vessel
B) An internal ignition of the vessel's vapor space, the vessel containing a solvent
C) A runaway reaction of the vessel's contents, in solvent service, where testing has determined a temperature rise rate of 500°C/min at disc relief setting

2. What minimum size is normally used for laboratory test apparatus to determine dust explosion severity?

A) 1 cubic meter
B) 20 liters
C) 5 liters
D) 50 liters

3. Static Electricity accumulation could be a concern with which of the following fluids? (Select all that apply)

A) Toluene
B) Benzene
C) Hexane
D) Sea water

4. When you comply with applicable regulatory standards you can be confident your plant is safe to operate.
True or False?

A) False
B) True

5. A material had been oxidized many times, without incident, under an oxygen atmosphere in a small pilot plant vessel. While scaling up to a larger vessel, the plant engineers decided they could improve gas/liquid contact by using a more efficient feed dispersing system. This dispersing system filled the reactor ' s vapor space with a fine combustible mist. Several hours after startup, the vessel was ruptured by an internal mist explosion. The source of ignition was a small amount of catalyst left over from an earlier set of experiments. This was a phenomenon that the engineers had not considered. Which of the following risk based process safety elements could have helped prevent this incident? (Select all that apply)

A) Process Knowledge Management
B) Measurement and Metrics
C) Management of Change
D) Emergency Management
E) Contractor Management

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